Box may have outside wear but kit is new and complete this is a new factory zf oem complete valve body rebuild kit. Refer to figure 14 for lower rear v alve body exploded view and identification of valves. I have stripped out the valve body on the transmission, and found the upper casting to have a crack in it, common issue evidently. Transgo zf5hp24 valve body pr valve repair kitaudibmwjagrange rovr 5hp24pr. I go over critical areas as well as tightening torques of the valvebody. An introduction to the zf 5hp24 transmission control system fitted to the new jaguar xks bv p g whiffin b. Zf5hp24, extension housing seal, land rover 2003up 5l40e, extension housing seal 99up product details. Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies. These units are notorious for several complaints, the most common being. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. Zf6hp26 6r60 09e remove mechatronic case connector sleeve valve body duration. Click on a part number to view part variations, pricing, and availability. See the documentation in german of a premium service carried out by warchat in welsaustria and with the sponsorship of xkstore you source for jaguar and sports car spare parts.
Zf suggests this be replaced on every valve body rr. Are all these connectors prone to cracking like this and how can the car drive. The best way to get it out without cracking it is with a pair of long nose pliers. Valve body hydraulic accumulator zf 4hp16 zf 5hp24 zf 6hp19. Zf5hp24 parts whatever it takes transmission parts. Zf5hp24 fluid drain and filter change landyzone land. Each revmax valve body has a predetermined protocol that is followed for each valve body type. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. The transmission upper valve body developed a crack a thousand miles. Buy zf industries 5hp24vbk01 valve body kit zf5hp24. Xk8 xkr x100 contemplating replacing zf 5hp24 with 6hp26 i came. Zf 5hp24 oem rebuilt, updated valve body revmax converters. Contemplating replacing zf 5hp24 with 6hp26 jaguar forums. Zf5hp24 transmission troubleshooting help, zf5hp24 rebuilding.
Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. Bmw x5 automatic transmission transfer case removal youtube. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. Prevents cross leaks, plate cracking, wrong gear starts and clutch burn up. When a car with a zf 5speed electronic controlled transmission comes. After removing the valve body, its a good idea to air check for any kind. I know that the 5hp24 transmission controller has a habit of asking the.
This is what makes a revmax zf 6hp valve body superior to the rest. Description zx54100 lower valve body housing suits trans code 1058 000 014 only zx54101 lower valve body housing. Turns out the trans was filled with dextron 3 and had a cracked upper valve body casting, but already had the pressure control valve addressed. Bmw e39 5series transmission fail safe 19972003 525i, 528i. Some hold the valve body on to the gearbox, and some hold the valve body together.
In this video, im working on a 1998 jaguar from our local dealership. We do not just go thru and replace what is bad on each specific valve body, instead, a standard protocol is followed that replaces all known failure prone. An introduction to the zf 5hp24 transmission control system. May 25, 20 in the next photo, i have rolled the gearbox onto its side and removed the sump. Ensure the correct location of the valve body in the housing. Transmission,rebuild parts,repair,master kits, gm,700r4,4l60e,6l80,ford,c6,4r100,4r70w,e40d,dodge,48re,a618,a727,nag1,722. There was a small amount of fine metallic dust found on the magnets in the sump, i would not say excessive. Oem new zf5hp30 zf life 2 factory valve body rebuild kit. Everything about your zf automatic transmission issues sayyarti. You will find yourself looking at a large and confusing array of torx screws. Zf 5hp24 automatic transmission spare parts catalog table. I assemble the valvebody on to the trans to finish. Zf5hp24 valve body pressure regulator valve repair kit audi.
The valve body can be repairedreplaced, however this problem should be repaired as soon as possible to avoid further damage to the. Bmw zf5hp24 valve body installation ipt transmissions. Crack the fill plug loose using an 8mm hex head driver and a longhandled ratchet or breaker bar. Zf5hp24 oem valve body rebuild kit zf life 2 5hp24vbk bmw. Zf 5hp24 automatic transmission spare parts catalog. With a little push to overcome o ring seal, place the filter on the valve block and do up the 2 torx bolts clean the sump using a good degreaser, clean the magnets and fit the new gasketi smeared a bit of fresh atf onto the sump lip to hold the gasket in place during fitment. Valve body kits free delivery possible on eligible purchases. Retainer plate sonnax 4r70w 76507f01k transmission parts now. Specifically in jaguars, the zf5hp24 s hydraulic control unit valve body has a tendency to crack along a portion of the casting.
This protocol insures that the customer gets the highest quality product each and every time. In this video i go through the assembly procedure for this zf valvebody. Td 201102 mechanical engineering technology general scribd. Refer to figure 112 for channel plate screen location on the upper. This high quality valve body rebuild kit will fit this automatic transmission. Foreign model automatic transmission parts audi bmw land. Transmission 5hp24 bmw and jaguar eriksson industries.
A common failure of listed ford transmissions is cracking of the forward drum at the snap ring. Zf8hp series transmission two piece ring set these two rings are used to protect the aluminum drums from cracking when removing the hd snap ring. Screw solenoid regulator plate to valve body 4,5 5,5 screw valve block to transmission case 7,5 8,5 internal gear ratios gear ratio 1st 3,571. The automatic transmission in bmw e39 models is electronically controlled and. The overall seal heights on these vary depending on application. Disassembly, reassem bly, valvebody and solenoid concerns, and diagnos. Whether you need zf5hp24 wiring diagram information, zf5hp24 transmission rebuilders tips, zf5hp24 technical information, zf5hp24 diagnostics, zf5hp24 troubleshooting help, or just answers to your zf5hp24 transmission rebuilders question, the transmission rebuilders network is the place to go. Remanufactured valve body bmw008 bmwjaguarland rover, with green eds1 solenoid while sonnax makes every effort to ensure the accuracy of technical articles at time of publication, we assume no liability for inaccuracies or for information which may become outdated or obsolete over time. Monitor the transmission temperature, if a small stream of oil runs out at 40c, the fluid level is correct. Buy quality ford transmission parts, sonnax forward drum.
Zf5hp30 bmw oem valve body kit zf life 2 5hp30vbk vb repair. Spring installs into the case, followed by the thermal. Now available, new oem lower valve body bare housings which, when combined with a new oem pressure regulator valve and new oem input a clutch drum, will ensure a complete repair. This square seal also can crack, in this case you will get transmission fail safe errors and even clutches slipping errors, causing very quick. Zf 5hp24 valve body fault hi all i am relatively new to this forum, after having just purchased 1999 xk8 in jan of this year. Tracking down the zf6hp21 e clutch failure gears magazine. Oct 03, 2015 in this video i go through the assembly procedure for this zf valvebody. It would also be sensible to vacuum test the main pressure valve bore for wear to ensure that its not causing excessive pressurespikes. Zf5hp24 5speed automatic transmission b a transmissions. The sonnax oversized valve kit restores correct valvetobore clearances and circuit integrity as well as preventing future wear in this area.
Zf 5hp24a automatic transmission spare parts catalog table. B rand new valve body and solenoids,sensors and wire harness replaced any clutch drum that doesnt meet jaguar and bmw specifications is replaced call 82702716 or 18772278878 for any inquiries. E46 zf 5hp19 transmission rebuild valve body bmw 330i 325i duration. This causes a range of problems with the transmissions shifting, from slipping and flaring into gear, to erratic shifting. After sorting out various running issues and getting the vehicle through an mot, have been driving for a month now. Refer to figure 107 for lower front valve body exploded view and identification of valves. I go over critical areas as well as tightening torques of the. Simply rebuilding the valve body typically will not solve problems caused by warping, cracking and damaged bores. The valve body is secured by 22 screws 17 of m6 x 60 and 5 of m6 x 30, refer to illustration on next page. Zf5hp24, valve, pressure regulator d159507pa zf5hp24, valve, pressure regulator 2nd design 1996up 1058327030. Valve body hydraulic accumulator zf 4hp16 zf 5hp24 zf 6hp19 zf 6hp21 zf 6hp26 zf 6hp26a zf 6hp28 zf 6hp32 zf 5hp24a 95up. The zf 5hp19 five speed transmission was another workhorse gearbox that was used. The car is bu82936, transmission is a zf 5hp24, model 1058000003, bmw nr. Zf 6hp19 6hp26 rebuilt, updated transmission valve body.
Bmw 5hp19 solenoid replacement 5 speed zf transmission. Specifically in jaguars, the zf5hp24s hydraulic control unit valve body has a tendency to crack along a portion of the casting. Excessive valve and bore clearance due to wear correction. Zf5hp24 parts not pictured, kits, manuals, etc click on a section to see a detailed view. Refer to figure 108 for lower rear valve body exploded view and identification of valves. Because of pressure, this has a tendency to crack and trigger a. This sonnax retainer plate requires drilling and tapping the valve body. First, the filter must be removed 3 torx screws, and then you can get to work removing the valve body. Sonnax transmission parts for zf zf5hp24 applications. Zf5hp24 5speed automatic transmission b a transmissions ltd. This is a completely rebuilt valve body for the zf 6hp series of transmissions. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly. Box may have outside wear but kit is new and complete this is a new factory zf oem complete valve body rebuild kit this high quality valve body rebuild kit will fit this automatic transmission. So when purchasing from us, you can expect the following.